OUR PRODUCT
Specializing plastic welding by using ultrasonic, ,laser, hot riveting, hot melt, hot plate, and vibration welding technologies, XCER delivers advanced thermoplastic welding machines and automated systems tailored to meet diverse industrial needs. Our solutions are engineered for industries ranging from automotive, electronics, food industries to medical devices, ensuring precise and cost-effective results.
We combine cutting-edge engineering with deep industry expertise, try to optimize durability, speed, and scalability for SMEs and global manufacturers alike. Trusted by brands worldwide, we integrate custom automation, robotic welding cells, and real-time process monitoring to eliminate errors and boost production efficiency. Let us transform your plastic welding challenges into competitive advantages.
APPLICATIONS
Our advanced plastic welding systems can helps to elevate production efficiency, achieve consistent quality, and manufacture durable components that exceed industry standards."
Explore real-world applications and success stories below, demonstrating how manufacturers leverage plastic welding technology to optimize workflows, reduce costs, and deliver precision-engineered solutions across automotive, medical, electronics, and consumer goods sectors.
Automotive:
Interior and exterior components, helps to weld thermoplastic components like dashboard panels, bumpers, lighting housings, fuel tanks, door trims, engine parts, and EV battery systems, offering speed, precision, and leak-proof reliability without solvents or fasteners.
Medical:
Ultrasonic welding is critical in the medical industry for assembling sterile, high-precision components such as syringes, catheters, IV bags, surgical tool housings, respiratory masks, and implant packaging. It ensures hermetic seals, maintains material integrity, and eliminates contamination risks.
Electronics:
Ultrasonic welding is essential in electronics manufacturing for assembling precision components like battery terminals (e.g., lithium-ion cells), connector pins, cable harnesses, sensor housings, and waterproof device enclosures. It enables secure, vibration-free joins without adhesives or screws, ensuring electrical conductivity, EMI shielding, and compliance with industry standards (IEC/UL) for devices such as wearables, IoT hardware, and microelectronic systems. Welding of plastic components, power adapter, charger, lightning connector, blue tooth earphone etc.
Household appliance :
Joining geometrically complex parts, such as irons or operating panels.Producing durable parts for home appliances, such as blender housings, vacuum cleaner bodies, coffee machine seals, vacuum cleaner dustbins, washing machine control panels, refrigerator door gaskets, air conditioner tubing, and rice cooker steam valves, and microwave component, washing machine balance ring, LED lamp cover, hair dryer.
Food Industry
We use ultrasonic welding in the food industry for cutting and sealing packaging. It can be used for portioning and cutting confectionery, baked goods, cheese, vegetables, and wraps into precise, equal portions. The sealing performance is good, and the joint firmness is close to that of raw materials, eliminating the concern of leakage and storage.
Custom Manufacturing of Welding Horns for Diverse Applications
We design and produce tailor-made welding horns (sonotrodes) to meet specific industrial requirements, including:
Material Adaptability：
Stainless steel, titanium, or aluminum horns optimized for high-temperature, corrosion-resistant, or lightweight applications.
Frequency Matching
Custom frequencies (20–100 kHz) for precision ultrasonic welding of plastics, composites, or metals.
Geometry Flexibility
Complex shapes (e.g., contoured tips for curved surfaces) to align with product contours in automotive, medical, or consumer goods sectors.
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German WEBER ultrasound
As an industrial equipment generator, the powerful Sonic Digital HS2 welding generator is the preferred choice: flexible assembly, easy installation within the control process, economical, and compatible with other system components, which are highly attractive for large equipment....
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Digital ultrasonic spot weld···
Suitable for single point welding, BOSS columns, sheet reinforcement, puncture, flat welding, repair welding or continuous welding, with a wide range of applications.● Automatic frequency tracking functionPower 50-100% precise adjustmentDigital display with good stabilityEquipment specification and model: Machine specification:● Model FS-2018-D-S/P： 20KHZ--1800W● Model FS-2020-D-S/P： 20KHZ--2000W● Model FS-2850-D-S/P： 20KHZ--500W● Model FS-3010-D-S/P： 30KHZ--1000W● Model FS-3510-D-S/P： 35KHZ--1000W...
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Ultrasonic mold
Mainly used for ultrasonic welding of various plastic parts.Xinyuanchen supplies various types of ultrasonic mold design, processing, and debugging, and can provide matching design according to customers' existing equipment....
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Vibration Friction Welding F···
Vibration friction is an advantageous choice for welding large irregular shaped thermoplastic workpieces, which can achieve perfect welding of large plastic components. Xinyuanchen can provide customers with various specifications and models of vibration friction welding equipment and molds. The FS-W35 model has an upper mold drive weight of 35KG and can weld relatively medium-sized products.1. Can weld irregular and complex shaped plastic parts.2. Capable of fusing large plastic components.3. Strong melting force and reliable strength.4. Capable of welding multiple parts at once.5. No need to use other soldering materials.6. It will not produce serious odors and has no pollution to the environment.7. Good welding effect on parts with high moisture or additive content.8. Low power consumption, energy-saving and environmentally friendly.9. Easy to operate and debug, with simple parameter equipment.10. The device has strong universality and simple mold replacement....
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Double servo hot plate machi···
Equipment Introduction:This device is designed as a frame structure with side sheet metal protection. The movement of the upper and lower cold molds is all completed by a servo system. The hot mold is driven by a cylinder, and the electrical and pneumatic connections are connected by quick plug connections, making mold replacement convenient and fast.The upper and lower molds as well as the hot mold of the equipment are driven by a servo system to ensure smooth operation and accuracy requirements.The upper mold is equipped with a safety lock to prevent it from falling.The equipment is equipped with U-shaped positioning pins and quick connectors for easy mold replacement.The equipment is equipped with safety grating protection and three color light alarm prompts.● Transmission part: The transmission part adopts linear guide rails (silver on top) to ensure smooth operation and high accuracy of the equipment.Electric control part: The electrical control part of the equipment adopts Siemens PLC and touch screen control, with Chinese display touch screen.The equipment adopts a temperature module integrated control heating, which can monitor the temperature in real time and ensure temperature stability and accuracy. The thermal model adopts multiple temperature measurement and control points, with a small temperature error range, low energy consumption, and fast temperature sensing speed.Equipment capability: 2 shifts per day, each lasting 11 hours.Equipment weight: 2000KG, equipment color: RAL7035Power supply: 380V AC, three-phase five wire system, 50HZ.● Placement environment: General.Estimated power: 7KW.Gas source: 0.5-0.7Mpa. (Equipped with pressure stability value alarm function)Personnel ratio: 1 person....
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High power digital ultrasoni···
The welding method in which thermoplastic materials are fused together under ultrasonic vibration due to heat generated by friction between surface molecules.Suitable for automobiles, home appliances, healthcare, electronics, etc.Equipment specification and model: Machine specification:FS-1542-P 15KHZ, 4200W ordinary typeFS-1542-S 15KHZ, 4200W high-end digital...
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Servo medium-sized hot rivet···
Main functions:According to the requirements for welding points of various car door panels, the driving method is servo motor drive.2. The hot riveting action and pre pressing action of the equipment are designed separately to ensure sufficient debugging space. The up and down movement adopts precision linear guide rails. At the same time, adding linear bearings ensures smooth left and right movement during the up and down process.3. Adopt single point temperature control. To ensure uniform temperature at each rivet point and to individually increase or decrease the temperature according to its characteristics to achieve good welding results.4. PLC programmable microcomputer control system. Adjust welding parameters through the human-machine interface window.5. Scope of application: Radio panels, decorative strips, cup holders, etc...
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Door panel hot riveting mach···
Main functions:According to the requirements for welding points of various car door panels, the driving method is cylinder driven.2. The hot riveting action and pre pressing action of the equipment are designed separately to ensure sufficient debugging space. The up and down movement adopts precision linear guide rails. At the same time, adding linear bearings ensures smooth left and right movement during the up and down process.3. Adopt single point temperature control. To ensure uniform temperature at each rivet point and to individually increase or decrease the temperature according to its characteristics to achieve good welding results.4. PLC programmable microcomputer control system. Adjust welding parameters through the human-machine interface window.5. Scope of application: Radio panels, decorative strips, cup holders, etc...
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Robot ultrasonic integrated ···
Robot and ultrasonic integration, the robot can choose automatic replacement of ultrasonic welding head, mold replacement, heavy load - gas electric integration, including mold recognition (can recognize 30 sets of molds)● Can achieve welding of solder joints from multiple angles and different directionsAutomatically switch between different welding molds to achieve welding of different shapes of solder joints.Strong universality, requiring only the replacement of tire molds to achieve welding of different types of products in the later stage....
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Split type ultrasonic mold
Integrating two half wavelength welding heads made of different materials through technology and connecting them with screws to form a complete full wavelength welding head.The split type full wavelength ultrasonic welding head has the advantages of wear resistance, heat dissipation block, and low stress. The segmented welding head is made of two materials (aluminum for the upper part and steel for the lower part). The ordinary full wavelength aluminum welding head cannot be welded for a long time because aluminum material is not wear-resistant. The lower part is made of steel material and undergoes heat treatment to increase material hardness and make it more wear-resistant. When welding steel materials, heat is generated quickly, and the segmented relative full wavelength steel welding head reduces the proportion of nearly ordinary steel materials, thereby reducing the disadvantage of slow heat dissipation. The steel welding head is divided into two sections due to its hardness, brittleness, and susceptibility to fracture after heat treatment. This reduces the height of the steel material, thereby reducing stress and lowering the risk of fracture. It has a wider range of applications, lower material requirements for welding products, lower maintenance costs in the later stage, longer service life, effectively improves production efficiency, and reduces customer usage costs....
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