Specializing plastic welding by using ultrasonic, ,laser, hot riveting, hot melt, hot plate, and vibration welding technologies, XCER delivers advanced thermoplastic welding machines and automated systems tailored to meet diverse industrial needs. Our solutions are engineered for industries ranging from automotive, electronics, food industries to medical devices, ensuring precise and cost-effective results.
We combine cutting-edge engineering with deep industry expertise, try to optimize durability, speed, and scalability for SMEs and global manufacturers alike. Trusted by brands worldwide, we integrate custom automation, robotic welding cells, and real-time process monitoring to eliminate errors and boost production efficiency. Let us transform your plastic welding challenges into competitive advantages.
Our advanced plastic welding systems can helps to elevate production efficiency, achieve consistent quality, and manufacture durable components that exceed industry standards."
Explore real-world applications and success stories below, demonstrating how manufacturers leverage plastic welding technology to optimize workflows, reduce costs, and deliver precision-engineered solutions across automotive, medical, electronics, and consumer goods sectors.
Interior and exterior components, helps to weld thermoplastic components like dashboard panels, bumpers, lighting housings, fuel tanks, door trims, engine parts, and EV battery systems, offering speed, precision, and leak-proof reliability without solvents or fasteners.
Ultrasonic welding is critical in the medical industry for assembling sterile, high-precision components such as syringes, catheters, IV bags, surgical tool housings, respiratory masks, and implant packaging. It ensures hermetic seals, maintains material integrity, and eliminates contamination risks.
Ultrasonic welding is essential in electronics manufacturing for assembling precision components like battery terminals (e.g., lithium-ion cells), connector pins, cable harnesses, sensor housings, and waterproof device enclosures. It enables secure, vibration-free joins without adhesives or screws, ensuring electrical conductivity, EMI shielding, and compliance with industry standards (IEC/UL) for devices such as wearables, IoT hardware, and microelectronic systems. Welding of plastic components, power adapter, charger, lightning connector, blue tooth earphone etc.
Joining geometrically complex parts, such as irons or operating panels.Producing durable parts for home appliances, such as blender housings, vacuum cleaner bodies, coffee machine seals, vacuum cleaner dustbins, washing machine control panels, refrigerator door gaskets, air conditioner tubing, and rice cooker steam valves, and microwave component, washing machine balance ring, LED lamp cover, hair dryer.
We use ultrasonic welding in the food industry for cutting and sealing packaging. It can be used for portioning and cutting confectionery, baked goods, cheese, vegetables, and wraps into precise, equal portions. The sealing performance is good, and the joint firmness is close to that of raw materials, eliminating the concern of leakage and storage.
We design and produce tailor-made welding horns (sonotrodes) to meet specific industrial requirements, including:
Stainless steel, titanium, or aluminum horns optimized for high-temperature, corrosion-resistant, or lightweight applications.
Custom frequencies (20–100 kHz) for precision ultrasonic welding of plastics, composites, or metals.
Complex shapes (e.g., contoured tips for curved surfaces) to align with product contours in automotive, medical, or consumer goods sectors.
High frequency welding machine...
High frequency induction power output can be freely set according to the size of the workpiece to meet the requirements of embedding and welding metal and plastic products of different sizes. It is a crystal based high-frequency induction heating technology that works on the principle of electromagnetic induction. It penetrates plastic products in a non-contact manner and instantly induces induction heating of the induction material embedded in the plastic product, causing the workpiece interface to quickly melt and then fill the gap between the interfaces. It is equipped with a complete mechanical device to achieve perfect welding....
1、 Automated nut implantation, customizable according to demand.2、 The software control system is intelligent and has remote diagnostic capabilities.3、 The mechanical mechanism adopts modular design, which easily eliminates worries.4、 The hot melt machine head is designed for different types of nuts and can be used immediately without sticking or missing nails.5、 The whole machine has no wear and tear, and the maintenance cost is low.6、 The whole machine adopts reliable components and standardized assembly production technology.7、 Technologically advanced, the main mechanical components are made of high-quality synthetic metal materials.8、 The product has strong practicability and can be operated in the first mock examination with multiple cavities.9、 The machine operation is simple, and it is recommended that the replacement of new and experienced operators only takes ten minutes.10、 To create high-quality products for customers and achieve low loss....
All systems of the automatic sliding table high-frequency synchronous fuse machine are independently developed and manufactured. Can design systems, molds, etc. according to different workpiece requirements. Segmented welding and cutting, there is no trace of surface layer on the workpiece after welding, as perfect as direct molding with a beer machine. Especially suitable for leather embossing and edge cutting, vacuum packaging edge cutting, etc. Welding and cutting one-time formed workpieces.◆ Purpose: Double sided blister packaging for environmentally friendly polymer raw materials such as APET, PET, PTEG, etc., welding and melting of shoe accessories, trademarks, watch straps, CD bag folding boxes, large fabric leather embossing and cutting edges, toothbrush packaging, automotive synthetic leather, sun visors and other products.◆ Operation mode: Automatic◆ Pressurization method: Air hydraulic direct acting type◆ Fuse mode: synchronous fusion fuseHigh cycle output: 5000W Voltage: 380V (50HZ)Time range: 1S-99S Input power: 8KAVOscillation frequency: 40.68MHz, electrode spacing between upper and lower electrodes: 135mmWeight: 516KG Temperature Control: 30-300 ℃Dimensions: 1400mm x 700mm 2000mm1) High frequency current regulation uses electric adjustment, with VC meter display, making adjustment more convenient;2) Automatic feeding platform design greatly improves safety factor and saves manpower;3) Integrating the originally complex manufacturing processes, the cutting of materials and the fusion and melting operations between different materials are integrated into a simple operation cycle, greatly reducing manufacturing hours and providing more accurate fusion and melting operations;4) Equipped with high-frequency stabilizers and high-frequency shielding devices to minimize high-frequency interference;5) Automatic overcurrent protection system increases the service life of vacuum tubes and protects molds....
High frequency induction power output can be freely set according to the size of the workpiece to meet the requirements of embedding and welding metal and plastic products of different sizes. It is a crystal based high-frequency induction heating technology that works on the principle of electromagnetic induction. It penetrates plastic products in a non-contact manner and instantly induces induction heating of the induction material embedded in the plastic product, causing the workpiece interface to quickly melt and then fill the gap between the interfaces. It is equipped with a complete mechanical device to achieve perfect welding. Add turntable function to improve welding efficiency....