OUR PRODUCT
Specializing plastic welding by using ultrasonic, ,laser, hot riveting, hot melt, hot plate, and vibration welding technologies, XCER delivers advanced thermoplastic welding machines and automated systems tailored to meet diverse industrial needs. Our solutions are engineered for industries ranging from automotive, electronics, food industries to medical devices, ensuring precise and cost-effective results.
We combine cutting-edge engineering with deep industry expertise, try to optimize durability, speed, and scalability for SMEs and global manufacturers alike. Trusted by brands worldwide, we integrate custom automation, robotic welding cells, and real-time process monitoring to eliminate errors and boost production efficiency. Let us transform your plastic welding challenges into competitive advantages.
APPLICATIONS
Our advanced plastic welding systems can helps to elevate production efficiency, achieve consistent quality, and manufacture durable components that exceed industry standards."
Explore real-world applications and success stories below, demonstrating how manufacturers leverage plastic welding technology to optimize workflows, reduce costs, and deliver precision-engineered solutions across automotive, medical, electronics, and consumer goods sectors.
Automotive:
Interior and exterior components, helps to weld thermoplastic components like dashboard panels, bumpers, lighting housings, fuel tanks, door trims, engine parts, and EV battery systems, offering speed, precision, and leak-proof reliability without solvents or fasteners.
Medical:
Ultrasonic welding is critical in the medical industry for assembling sterile, high-precision components such as syringes, catheters, IV bags, surgical tool housings, respiratory masks, and implant packaging. It ensures hermetic seals, maintains material integrity, and eliminates contamination risks.
Electronics:
Ultrasonic welding is essential in electronics manufacturing for assembling precision components like battery terminals (e.g., lithium-ion cells), connector pins, cable harnesses, sensor housings, and waterproof device enclosures. It enables secure, vibration-free joins without adhesives or screws, ensuring electrical conductivity, EMI shielding, and compliance with industry standards (IEC/UL) for devices such as wearables, IoT hardware, and microelectronic systems. Welding of plastic components, power adapter, charger, lightning connector, blue tooth earphone etc.
Household appliance :
Joining geometrically complex parts, such as irons or operating panels.Producing durable parts for home appliances, such as blender housings, vacuum cleaner bodies, coffee machine seals, vacuum cleaner dustbins, washing machine control panels, refrigerator door gaskets, air conditioner tubing, and rice cooker steam valves, and microwave component, washing machine balance ring, LED lamp cover, hair dryer.
Food Industry
We use ultrasonic welding in the food industry for cutting and sealing packaging. It can be used for portioning and cutting confectionery, baked goods, cheese, vegetables, and wraps into precise, equal portions. The sealing performance is good, and the joint firmness is close to that of raw materials, eliminating the concern of leakage and storage.
Custom Manufacturing of Welding Horns for Diverse Applications
We design and produce tailor-made welding horns (sonotrodes) to meet specific industrial requirements, including:
Material Adaptability：
Stainless steel, titanium, or aluminum horns optimized for high-temperature, corrosion-resistant, or lightweight applications.
Frequency Matching
Custom frequencies (20–100 kHz) for precision ultrasonic welding of plastics, composites, or metals.
Geometry Flexibility
Complex shapes (e.g., contoured tips for curved surfaces) to align with product contours in automotive, medical, or consumer goods sectors.
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Standard pneumatic hot plate···
Main functions:1. Good work efficiency. Each workstation can perform actions separately at the same time.2. Welding has high strength. Features with good performance.3. Adopt automatic control technology. Make welding operations easy and simple.4. The moving parts use sliding rails and cylinders to ensure smooth and precise movement.5. No pollution, no waste, and low noise. Work is more environmentally friendly.Specification parameters:Model: FS-RB6550 Power Supply: 380V50HZPower load: 20A Heating power: 10KW MAXGas supply per unit pressure: 4m3/min 0.6MPaFront and rear vertical travel of hot plate: 400mm 75mmUpper template stroke: 250mm Vacuum pump: 380v0 75KwEnvironment humidity: 5-80% Environment temperature: 10-40 degreesApplicable: car dashboard, car water tank, car fuel tank, dustbin, washing machine balance ring, and household appliance components....
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Servo hot plate machine
Equipment Introduction:This device is designed as a frame structure with side sheet metal protection. The movement of the upper and lower cold and hot molds is all completed by a servo system. The connection of electrical appliances and pneumatic systems adopts quick plug connection method, which is convenient and fast for mold replacement.The upper and lower molds as well as the hot mold of the equipment are driven by a servo system to ensure smooth operation and accuracy requirements.The upper mold is equipped with a safety lock to prevent it from falling.The equipment is equipped with U-shaped positioning pins and quick connectors for easy mold replacement.The equipment is equipped with safety grating protection and three color light alarm prompts.● Transmission part: The transmission part adopts linear guide rails (silver on top) to ensure smooth operation and high accuracy of the equipment.Electric control part: The electrical control part of the equipment adopts Siemens PLC and touch screen control, with Chinese display touch screen.The equipment adopts a temperature module integrated control heating, which can monitor the temperature in real time and ensure temperature stability and accuracy. The thermal model adopts multiple temperature measurement and control points, with a small temperature error range, low energy consumption, and fast temperature sensing speed.Tailored according to customer needs.The device is equipped with a double door safety door mechanism, which increases the safety protection function....
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Dual position servo hot plat···
Equipment Introduction:The equipment adopts a dual station design and can switch processes left and right with a control system.This device is designed as a frame structure with side sheet metal protection. The movement of the upper and lower cold and hot molds is all completed by a servo system. The connection of electrical appliances and pneumatic systems adopts quick plug connection method, which is convenient and fast for mold replacement.The upper and lower molds as well as the hot mold of the equipment are driven by a servo system to ensure smooth operation and accuracy requirements.The upper mold is equipped with a safety lock to prevent it from falling.The equipment is equipped with U-shaped positioning pins and quick connectors for easy mold replacement.The equipment is equipped with safety grating protection and three color light alarm prompts.● Transmission part: The transmission part adopts linear guide rails (silver on top) to ensure smooth operation and high accuracy of the equipment.Electric control part: The electrical control part of the equipment adopts Siemens PLC and touch screen control, with Chinese display touch screen.The equipment adopts a temperature module integrated control heating, which can monitor the temperature in real time and ensure temperature stability and accuracy. The thermal model adopts multiple temperature measurement and control points, with a small temperature error range, low energy consumption, and fast temperature sensing speed.Equipment capability: 2 shifts per day, each lasting 11 hours.Equipment weight: 2000KG, equipment color: RAL7035Power supply: 380V AC, three-phase five wire system, 50HZ.● Placement environment: General.Estimated power: 9.5KW.Gas source: 0.5-0.7Mpa. (Equipped with pressure stability value alarm function)Personnel ratio: 1 person....
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Hot plate mold
Xinyuanchen supplies various supporting hot plate welding molds, which can be designed according to the customer's existing equipment....
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Small hot melt machine
Main function:Sheet metal frame, lightweight body, easy to move.Extended linear bearing design, smooth up and down movement, high precision.Adopting a dual button start design to improve practical safety.● Four column structure, completely eliminating force couples and rearward tilt. Specification ParametersInput voltage: 220V AC 50HzWelding area: 180mm * 150mm...
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Servo hot riveting machine
Main functions:According to the requirements for welding points of various car door panels, the driving method is servo motor drive.2. The hot riveting action and pre pressing action of the equipment are designed separately to ensure sufficient debugging space. The up and down movement adopts precision linear guide rails. At the same time, adding linear bearings ensures smooth left and right movement during the up and down process.3. Adopt single point temperature control. To ensure uniform temperature at each rivet point and to individually increase or decrease the temperature according to its characteristics to achieve good welding results.4. PLC programmable microcomputer control system. Adjust welding parameters through the human-machine interface window.Specification parameters:Dimensions: L1400mm * w1200mm * H2100mmEquipment weight: 1.5TMaximum welding area: 600mm * 450mmScope of application: Radio panels, decorative strips, cup holders, etc...
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Large scale hot melt machine
Suitable for automotive interior parts, IP， The points that need to be welded, such as door panels, handrails, and center decorative panels. And various plastic parts that can be hot riveted and welded.Main functions:According to the requirements for welding points of various car door panels, the driving method is servo motor drive.The hot riveting action and pre pressing action of the equipment are designed separately to ensure sufficient debugging space.The up and down movement adopts precision linear guide rails. At the same time, adding linear bearings ensures smooth left and right movement during the up and down process.● Adopt single point temperature control. To ensure uniform temperature at each rivet point and to individually increase or decrease the temperature according to its characteristics to achieve good welding results.PLC programmable microcomputer control system. Adjust welding parameters through the human-machine interface window.● Scope of application: Automotive door panels, automotive decorative panels, instrument panels, etc...
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Hydraulic hot riveting machi···
Main functions:According to the requirements for welding points of various plastic parts, the driving method is hydraulic cylinder driving.2. The hot riveting action and pre pressing action of the equipment are designed separately to ensure sufficient debugging space. The up and down movement adopts precision linear guide rails. At the same time, adding linear bearings ensures smooth left and right movement during the up and down process.3. Adopt single point temperature control. To ensure uniform temperature at each rivet point and to individually increase or decrease the temperature according to its characteristics to achieve good welding results.4. PLC programmable microcomputer control system. Adjust welding parameters through the human-machine interface window.5. Scope of application: Large products and products with multiple rivet points...
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Medium sized hot melt machin···
Main functions:According to the requirements for welding points of various car door panels, the driving method is cylinder driven.2. The hot riveting action and pre pressing action of the equipment are designed separately to ensure sufficient debugging space. The up and down movement adopts precision linear guide rails. At the same time, adding linear bearings ensures smooth left and right movement during the up and down process.3. Adopt single point temperature control. To ensure uniform temperature at each rivet point and to individually increase or decrease the temperature according to its characteristics to achieve good welding results.4. PLC programmable microcomputer control system. Adjust welding parameters through the human-machine interface window.5. Scope of application: Radio panels, decorative strips, cup holders, etc...
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C-type hot riveting welding ···
Suitable for automotive interior parts, IP， The points that need to be welded, such as door panels, handrails, and center decorative panels. And various plastic parts that can be hot riveted and welded.Main functions:The equipment is equipped with a sliding table function.According to the requirements for welding points of various car door panels, the driving method is servo motor drive.The hot riveting action and pre pressing action of the equipment are designed separately to ensure sufficient debugging space.The up and down movement adopts precision linear guide rails. At the same time, adding linear bearings ensures smooth left and right movement during the up and down process.● Adopt single point temperature control. To ensure uniform temperature at each rivet point and to individually increase or decrease the temperature according to its characteristics to achieve good welding results.PLC programmable microcomputer control system. Adjust welding parameters through the human-machine interface window.Specification parameters:Model: FS-1290-SDimensions: L2200mm * W1600mm * H2300mmEquipment weight: 3.2TMaximum welding area: 1200mm * 850mmScope of application: Automotive door panels, automotive decorative panels, instrument panels, etc...
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